Forming oil

Maximising Metal Forming Efficiency with Castrol ILOFORM 

Metal forming has long been a cornerstone of the metalworking industry. Today, it is increasingly recognised as a viable alternative to certain metal removal technologies, especially when efficiency gains can be achieved through reduced manufacturing steps or lower scrap rates.

At Castrol, we understand that choosing the right forming fluid is critical to achieving these efficiencies. Our ILOFORM range is designed to help manufacturers deliver high-quality components, extend tool life, and reduce operational costs.

Cold Forging Oil and Forming Fluids for High-Performance Metal Forming

Cold forging oils are specifically engineered to provide exceptional lubrication, minimise tool wear, and control heat during high-pressure metal deformation processes.

Whether used for forming steel, aluminium, or exotic alloys, these oils maintain performance under extreme loads, ensuring consistent dimensional accuracy and a superior surface finish. Our cold forging solutions are formulated to meet the most demanding production requirements, delivering reliability, repeatability, and high output without compromising quality.

Forming fluids support a wide range of metalworking operations, from stamping and deep drawing to hydroforming and cold rolling.

They safeguard tools and workpieces, enabling smoother operations while meeting tight production timelines.

With Castrol’s forming fluids, you can achieve both technical excellence and cost efficiency, thanks to advanced formulations that reduce wear, improve cleanliness, and lower consumption rates.

Why Cold Forging Oil is Essential for Efficient Metal Forming

Cold forging oils are vital for achieving high-quality, cost-effective results in metal forming. They protect equipment, optimise processes, and improve end-product quality.

• Reduced Friction: Minimises wear and tear on tools, extending operational life.
  
• Controlled Heat Generation: Prevents overheating for consistent dimensional accuracy.
  
• Improved Surface Finish: Produces smooth, defect-free components.
  
• Process Stability: Maintains lubrication integrity under high loads.
  
• Lower Scrap Rates: Reduces rework and waste, boosting production yield.

Types of Forming Fluids: Selecting the Right Oil for Your Needs

The right forming fluid depends on the material, process, and performance requirements.

• Low Viscosity Oils: Ideal for high-speed precision operations.
  
• High Lubricity Oils: Best suited for heavy-duty forming applications.
  
• Extreme Pressure (EP) Oils: Designed for hard metals and extreme loads. 
  
• Chlorine-Free Formulations: Environmentally friendly solutions for sensitive operations.

Best Practices for Using Cold Forging Oils & Forming Fluids

To maximise results:

• Match Oil to Application: Select the right product for your metal and process
• Maintain Cleanliness: Prevent contamination for optimal performance
• Monitor Condition: Do regular checks to ensure stability
• Use Correct Application Method: Apply via the recommended delivery system

What is Castrol ILOFORM Series

The Castrol ILOFORM series is a comprehensive range of high-performance metal-forming fluids designed to support processes like stamping, drawing, deep drawing, fineblanking, tube pilgering, rolling, and hydroforming. These fluids are formulated to deliver exceptional lubricity, reducing friction and wear while enhancing tool life and surface finish. Our ILOFORM series caters to a variety of metals, from steel and stainless steel to non-ferrous alloys, ensuring consistent performance across diverse applications.

How Castrol ILOFORM Forming Fluids Improve Efficiency & Reduce Costs

Our ILOFORM products deliver measurable performance advantages:

• Extended Tool Life: Fewer replacements and reduced downtime
• Cleaner Operations: Minimal residue, easier cleaning 
• Fewer Rejects: Consistent surface quality reduces scrap
• Lower Consumption: Longer-lasting performance in the sump

Major Applications of Castrol ILOFORM

Our portfolio covers:

• Sheet metal stamping
• Drawing and deep drawing
• Fine blanking
• Seamless tube pilgering
• Welded tube rolling
• Tubular hydroforming
• Cold rolling

Conclusion: 

Extend Tool Life with the Right Forming Oil

Choosing the right forming oil directly impacts tool longevity, part quality, and production efficiency. Our Castrol ILOFORM products are engineered to minimise wear, prevent galling, and maintain tool geometry under extreme conditions.

When you choose Castrol ILOFORM, you invest in proven performance, backed by technical expertise and industry-leading innovation.

Contact Castrol today to find the ideal forming fluid for your operation and unlock maximum productivity.

FAQ                                                                                                             

How does forming fluid improve tool life?

Forming fluid reduces friction and wear during metal forming, helping tools last longer and maintain consistent performance.